"Through the introduction of new equipment and process improvement, Kevin company screw main production line production capacity increased by 30%, basically able to meet the current strong market demand." Wu Shihua, a general manager of the Kevin Screw Machinery Co., Ltd., a pioneer in the Zhejiang group, has breathed a sigh of relief.
Kevin company held 1-5 months this year to complete the work schedule analysis meeting. At the meeting, the functional departments of the promotion of existing capacity, improve the rotor heat treatment process, soup Y2 two generation models upgrading three key issues are described in detail. The meeting stressed that the current policy of the group to accelerate the strategic transformation under the guidance of the company as in the past to complete the job at the same time, also must steadily improve their comprehensive ability, to lay a solid foundation for the transformation and upgrading of the group.
In the second half of 2016, the compressor sales of the group were in short supply, and orders have been on the rise. To meet the rising market demand, at the end of last year, Kevin began to spend great efforts to integrate the existing production capacity, optimize the processing process, and constantly improve the company's production capacity, but also ordered a batch of new equipment, prepare for the breakthrough capacity bottlenecks. In April 1st, the special milling machine 5 screw rotor new arrived, Kevin's technical staff cooperative factory installation and commissioning personnel to work overtime to complete the installation and commissioning of new equipment, through the rotor milling production line capacity bottleneck. In mid April, the new assembly workshop officially put into use, the host platform optimized with a host of convenient installation, key size measurement, more advantages of higher degree of automation, greatly improving the efficiency of assembly. In late May, large rotor heat treatment furnace installation and debugging completed. The equipment has the ability of maximum diameter of 900mm rotor by heat treatment, to meet the company in a large gas machine, large expansion screw power generation main rotor two heat treatment process requirements, also makes the rotor from blank heat treatment to the whole production process of the product manufacturing to become more perfect, completely changed the previous term rely on external heat treatment conditions, solve the external heat treatment of long production cycle, high cost and complicated process quality control and other issues, the process becomes more advanced, more perfect, more stable quality of main rotor.
In order to better optimize the process, Kevin company management personnel from each part of processing and manufacturing links, do everything possible to shorten the processing time, control production costs. The continuous improvement of process details laid the foundation for Kevin's future high-end production.
At present, the full spectrum of host Kaishan compressor replacement work is advancing, by type Y2 second generation Dr Tang Yan screw host will push the market; 45kW single stage screw SKY115 host has been detected by Hefei general machinery product testing institute, than the actual power of 6.78, exceeding the level of energy efficiency of 6%, more than two energy efficiency 16.3%. The host is excellent performance, in addition, Y75-D as the acme of perfection; Y105 series two generation machine have been completed into the host R & D efficiency grade certification stage, first of a new generation of super efficient screw host advantage will sing the main theme of the whole compressor market, charged with the Kevin company company made Kaishan compressor "core" task has a long way to go.
