Recently, the 3D digital twin platform of Zoomlion Heavy Industry Mixing Plant was officially launched in the customer park in Wuhan, Hubei. The operation effect is excellent, helping it become a leading smart mixing plant park in the country. It will also contribute to improving the overall digital development level of the industry with a strong demonstration effect.
Hubei Chuangxin Jiahua Concrete Co., Ltd. is a well-known enterprise in the building materials industry in Wuhan. It has built three production lines of Zoomlion HZS270 overhead mixing plants, and the three-dimensional digital twin platform of Zoomlion mixing plants has been launched for the first time in the mixing plant park.
This platform is designed to address the bottleneck issues of data isolation and inability to visualize centralized management in existing mixing plant management systems. By applying technologies such as digital twin and AI monitoring, a three-dimensional visualization management system is created that integrates roaming inspection, equipment monitoring, and early warning functions by constructing high fidelity and high-precision three-dimensional twin models of the park, equipment, and material yard.
By synchronously mapping and integrating data on the operation status of the park, we achieve real-time display, analysis, mining, and management of three-dimensional visualization through virtual reflection. Customers can view the six functions of production and operation, equipment maintenance, material storage, raw material monitoring, intelligent security, and logistics scheduling on one screen, breaking data silos and enabling operators, scheduling managers, and bosses to intuitively and comprehensively grasp the production and equipment operation information of the park, obtain data support for operational decision-making, and achieve comprehensive one-stop management, improving the overall operational level.
01. Production and operation data cockpit
A chart displays data such as production volume, production accuracy, inventory information, today's revenue, and product failures. The basic production and operation situation of the entire park is clear at a glance, helping management and scheduling personnel to grasp the progress and improve efficiency.
02. Equipment maintenance data cockpit
By collecting and analyzing real-time production and operation data of equipment, real-time alarms and fault diagnosis of key equipment can be achieved, helping to intuitively understand maintenance information of vulnerable parts, monitor equipment operation and maintenance status, and ensure reliable operation of equipment.
03. Material yard storage data cockpit
Integrate into the ERP system to achieve graphical recording of raw material entry and inventory. Based on actual production conditions, vehicle reservation information, and queuing status, reasonably arrange vehicle entry time and unloading sequence to improve operational efficiency and reduce resource waste.
04. Raw material monitoring data cockpit
Statistics are conducted on the quality information of each batch of raw materials entering and leaving the factory, with a focus on analyzing the trend of changes in aggregate moisture content and gradation. This facilitates laboratory management personnel to understand the material condition, adjust the mix ratio in a timely manner, and ensure stable quality of concrete products.
05. Intelligent Security Data Cockpit
On the basis of the original centralized monitoring, add AI edge computing equipment, apply AI vision technology to monitor security factors such as regional intrusion, personnel's security behavior, belt deviation, etc., and integrate centralized monitoring technology to develop an intelligent security platform with unified management, turning the traditional security monitoring in the mixing plant park into AI active monitoring. Assist managers in comprehensively understanding the safety situation of the park and timely preventing and controlling production safety hazards through the status of security equipment in the park, security content and alarm information in various monitoring areas.
06. Logistics scheduling data cockpit
Real time status and location data of access stations, vehicles, and pumps, providing intuitive understanding of vehicle entry and exit situations and transportation details, and providing scheduling support for dispatchers.
In addition, the one click roaming and real-time monitoring functions of the 3D digital twin platform of Zoomlion Heavy Industry Mixing Station also provide more intuitive and convenient digital tools and means for customer promotion, operation training, and comprehensive park management, which have been highly praised by customers.
In the future, Zoomlion Heavy Industry will adopt an amphibious development model based on this achievement, creating personalized customized and standardized batch twin products, and providing strong support for customer needs in various dimensions. At the same time, continuously accumulating customer needs and opinions, innovating more interactive and production control functions, creating a sustainable digital product that develops together with customer needs and technological levels, promoting industry innovation and upgrading, and helping customers win the market and future!
